Manual workstations (practical packing tables)
Perfectly suited for your flexible production - modular in construction
Wherever small series, special assemblies, rework processes, repack orders or other special campaigns are required, it usually makes no sense to convert entire production systems. Manual workstations (often also called "packing table") are used here, for example in the pharmaceutical and cosmetics industries.
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Depending on the desired configuration, the workstations can be firmly integrated into the production line and activated as required, or operated as a separate station. As early as the project planning phase, we pay attention to maximum ergonomics and maximum working comfort.
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Depending on the application, the workstations are designed for the operator to sit or stand. Various concepts for material replenishment are available. The systems can be stacked as required.
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Available modules:
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Infeed conveyor belts and systems
discharge conveyor belts
replenishment conveyor belts
manually fillable swap bodies (integrated or on separate racks)
manual or automatic height track units
manual or automatic width adjustment
Hand scanners / POS scanners / camera systems / camera sensors
manual seal labeling station(s) - separately or integrated in the base frame
Label printing systems for outer carton and/or pallet labels
Hygienic partitions between operators
AuditTrail function
OPC UA / OPC DA 2.0 for OEE connection
validation documents
Example configurations:
Task:
Pack vials / ampoules in blisters with up to 4 operators
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Vials / ampoules are taken over by the upstream labeller (lower conveyor belt). Blisters are kept in refill boxes by the operating staff.
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The finished products are placed on the upper conveyor belt and then fed to the cartoner via a chute and the curved belt.
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Transport through standard production is possible without any problems.
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Task:
Packing vials in blisters and packing them into a folding box manually with the instruction leaflet (4 operators).
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All materials are kept in refill boxes by the operating staff.
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The ready-made products are based on the conveyor belt and then fed to the serialization unit and the automatic seal labeller.
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Task:
Aggregation of serialized drug boxes (1 operator)
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The folding boxes are taken over at the outfeed of the seal labeller and made available to the operating personnel according to the aggregation scheme.
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The recording is carried out using an integrated cash register scanner with 1D/2D imager. The carton label is then printed out. ​
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